Six Homepage Options
AIXBOILER, a premier A-GRADE boiler and pressure vessel manufacturer in China with over 45 years of expertise since 1978, specializes in reactor equipment designed for precise chemical reactions, polymerization, hydrogenation, fermentation, and other process-intensive operations. Our reactors combine robust pressure vessel construction with advanced agitation and heat transfer systems to ensure optimal reaction efficiency, safety, and product quality.
Manufactured at our cutting-edge facility in Taikang Industrial Park, Zhoukou City, Henan Province, AIXBOILER reactors are tailored for industries including chemicals, pharmaceuticals, petrochemicals, food processing, and biotechnology. They support exothermic/endothermic reactions with superior temperature control, mixing uniformity, and compliance with global standards.
Emphasizing sustainability, our reactors feature energy-efficient designs, eco-friendly materials, and options for reduced emissions, aligning with modern industrial demands.
Key Features and Benefits
- Superior Agitation: Multi-impeller systems for homogeneous mixing and enhanced reaction rates.
- Precise Temperature Control: Jacketed or coiled designs for accurate heating/cooling.
- High Safety Standards: Explosion-proof components and pressure relief systems.
- Customization: Flexible configurations for batch, continuous, or semi-continuous processes.
- Durability: Corrosion-resistant materials for extended service life.
Technical Parameters
The table below outlines typical specifications for AIXBOILER reactor equipment (custom ranges available):
| Parameter | Specification Range | Notes / Standard Models |
|---|---|---|
| Capacity | 50 L – 50,000 L | Common: 500 – 20,000 L; lab-scale to industrial |
| Design Pressure | -1 bar (vacuum) to 200 bar | High-pressure models up to 300 bar |
| Maximum Allowable Working Pressure | Up to 250 bar | Calculated per material and thickness |
| Design Temperature | -50°C to +450°C | Standard -20°C to 350°C; exotic to 500°C |
| Materials of Construction | SS 304/316L/2205, Hastelloy, Titanium, Glass-lined | Special alloys for corrosive media |
| Agitation Speed | 20 – 1,000 RPM | Variable frequency drive control |
| Agitator Power | 0.5 kW – 160 kW | High-torque for viscous reactions |
| Agitator Types | Anchor, Turbine, Propeller, Helix, Magnetic | Multi-stage options for complex flows |
| Heat Transfer Jacket | Full/ Half-pipe / Dimpled / Internal Coils | Area up to 25 m²/m³ |
| Sealing System | Mechanical, Magnetic Drive, Hermetic | Zero-leakage for hazardous processes |
| Wall Thickness | 8 mm – 60 mm | With corrosion allowance (2–5 mm) |
| Weight (approx.) | 800 kg – 50,000 kg | Varies by configuration |
These parameters are engineered for optimal Reynolds and Nusselt numbers, ensuring efficient mixing and heat transfer.
Design and Construction Standards
AIXBOILER reactors adhere to the highest industry codes:
- Standards: GB150/151 (China), ASME Section VIII Div. 1/2, PED 2014/68/EU, AD 2000
- Welding & Testing: Automated welding with 100% NDT (RT, UT, PT, MT); PWHT as required
- Heads: Elliptical or hemispherical for uniform stress distribution
- Internals: Baffles, dip pipes, spargers, and sensors for process optimization
FEA and CFD simulations validate designs for agitator loads, thermal stresses, and fluid dynamics.
Additional visuals of jacketed and agitated reactor internals:
Types of Reactor Equipment
- Jacketed Reactors: For steam/thermal oil heating and cooling.
- High-Pressure Reactors: For hydrogenation and supercritical processes.
- Glass-Lined Reactors: For highly corrosive acids and pharmaceuticals.
- Magnetic Drive Reactors: Seal-less for toxic or sterile applications.
- Multi-Functional Reactors: With lifting/tilting mechanisms for easy cleaning.
Applications
AIXBOILER reactor equipment excels in:
- Chemical synthesis and polymerization
- Pharmaceutical API production and fermentation
- Petrochemical refining and catalysis
- Food and beverage processing
- Biofuel and wastewater treatment reactions
They enable precise control over reaction kinetics and yield maximization.
Quality Assurance and Testing
Every reactor undergoes:
- Hydrostatic/pneumatic testing at 1.5 × MAWP
- Helium leak testing for seals
- Full NDT and material traceability
- FAT (Factory Acceptance Test) with client witnessing
Certifications from third parties (TUV, SGS, BV) ensure global compliance.
Why Choose AIXBOILER?
With family heritage since 1978, government designation in 2025, and a team of over 60 senior engineers, AIXBOILER provides end-to-end services: process design, fabrication, installation, and 24/7 maintenance. Our reactors drive innovation and sustainability for clients in over 80 countries.