In 2018, AIX Boiler supplied a 5 TPH WNS series oil & gas fired steam boiler (1.25 MPa saturated steam) to a prominent textile weaving and dyeing mill located in Gazipur, Bangladesh. The client, a mid-sized fabric producer focused on cotton and blended yarn dyeing, printing, and finishing, sought to upgrade from an outdated coal-fired system to a cleaner, more efficient solution amid Bangladesh’s growing environmental regulations and rising coal costs.
Key Project Details
- Boiler Model: WNS5-1.25-Y(Q) – 5 tons/hour steam capacity
- Fuel: Dual-fuel design (natural gas as primary fuel, diesel as backup)
- Efficiency: ≥92% (equipped with economizer and low-NOx burner)
- Applications:
- High-temperature dyeing vats and jiggers (130–140°C)
- Mercerizing, scouring, bleaching, and desizing processes
- Stenter frames for heat-setting and fabric drying
- Provided consistent dry steam and stable pressure for 24/7 multi-shift production.
Why the Client Chose AIX Boiler
- Advanced low-NOx burner technology to comply with early Bangladesh emission standards
- Compact design and fast installation suited to limited factory space
- Comprehensive support including detailed engineering drawings, on-site commissioning, operator training, and reliable after-sales service
- Proven durability in humid, high-dust textile environments with A-grade quality certification
Project Timeline
- Order confirmation: Q2 2018
- Manufacturing & testing: 60 days at AIX Boiler factory
- Delivery to Chittagong port and inland transport: Q3 2018
- Installation & commissioning: Q4 2018
- Full commercial operation: December 2018
Client Outcome The boiler delivered immediate benefits: ~25% reduction in fuel costs (shift from coal to gas), improved steam quality for better fabric uniformity and reduced defects, near-zero downtime, and full compliance with local regulations. This project marked one of AIX Boiler’s early successful entries into Bangladesh’s booming textile sector.
For inquiries about similar oil & gas boiler projects in textiles, contact AIX Boiler: Email: [email protected] WhatsApp: +86 15188365066 / +86 13037600603 Website: https://www.aixboiler.com
